EPS Wall Panel Making Production Line Machine
1.Main Feasture:
(1)The machine adopts PLC and touch screen control, automatic filling, electronic weighing, temperature control, material level control to realize automatic production.
(2) With the same machine, it can adjust the panel size and thickness. The thickness will be from 60 to 180mm.
(3) The closed constant pressure foamng barrel features of high heating efficiency and saves stem.
(4)High precise guiding pressure reducing valve controls the temperature and steam pressure of the
closed barrel, ensuring the outcome pressure of the valve constant and the inner temperature controlled
wihin ±1%, which keeps the foamed material equal and prevents the bead agglomerate because of the
bad temperature control.
(5)With photoelectric or vibration sensor to control material level, ensuring density tolerance within ±3%.
(6)The machine is equipped with fluidized bed dryer, including drying, automatic sieving, depluming and
material conveying to silos.
(7)Most components are of world-famous brands, with reliable performance, stable quality, long service
life and low maintenance cost.
(8)The machine can realize the primary and second expansion
Product Description
Introduction of Hongfa EPS light weight wall panel production line
1. Materials of Hongfa Brand EPS Wall Panel
Core Material: EPS( Foam polystyrene, Cement and fly ash.)
Board materials: Calcium Silicate Board.
2. Common Specifications of EPS cement wall sandwich panel
L*W*T: 2440mm*610mm*50mm/60mm/75mm/90mm/100mm/120mm/150mm.
2270mm* 610mm*50mm/60mm/75mm/90mm/100mm/120mm/150mm/180mm.
3. Applied range of light weight EPS wall panel
For interior and exterior wall partition on steel or concrete structure building, new construction or renovations. It can be widely applied to wall materials of various high and low buildings such as bank, office building, hospital, school, hotel, shopping mall, amusement, old house reconstruction, residence and workshop.
4. Advantages of Hongfa wall sandwich panel
A:Light weight
B:Excellent sound insulation
C:Heat Insulation
D:Waterproof Fire proof
E:Energy Efficient Environmental
F:Convenient construction
G:High Intensity without deformation.
Raw Materials Proportion:
| Cement |
Sand |
Mineral admixtures |
Water |
Addictive |
Eps (M3) |
| 1 |
1.0 - 2.0 |
0.5 - 1.2 |
0.55 - 0.65 |
0.04 - 0.06 |
0.5 - 0.85m3 |
| weight ratio |
Volume per M3 |
Reference Workers needed:
(take capacity 200,000/yearly as example)
Raw materials, boiler and EPS expending:1
Mixing:1
Pouring:1
Pre insert silica panel:1
Demoulding:1
Total: 5
Technological Flow Chart:
Production Line layout:
Concrete Cement Light Wall Board Building Plant - EPS Panel Machine
The polystyrene granule sandwich wallboard introduction:
1. Following is the structure of the polystyrene grannule wallboard:
2. Wallboard advantages and Features:
The product has the comprehensive advantages which is beyond comparison to other wall materials, that is with a solid, lightweight, thin body, high strength, impact resistance, hang power, heat insulation, sound insulation, fire prevention, waterproof, easy cutting, can be arbitrary slot, without batch file, dry operation, environmental protection.
Calcium silicate board polystyrene particle composite sandwich penal is a new type of high-grade lightweight wall panel material, it is compounded by polystyrene particles of morticles of mortar as the core material and the calcium silicate board as the surface material, appropriately adding fly ash, slag and additive. The wallboard common in size: 2440mm long, 610 mm wide.
The polystyrene granule sandwich wallboard relevant making machines:
A. Wallboard forming machine
(1)The machine adopts PLC and touch screen control, automatic filling, electronic weighing, temperature control, material level control to realize automatic production.
(2) With the same machine, it can adjust the panel size and thickness. The thickness will be from 60 to 180mm.
(3) The closed constant pressure foamng barrel features of high heating efficiency and saves stem.
(4)High precise guiding pressure reducing valve controls the temperature and steam pressure of the closed barrel, ensuring the outcome pressure of the valve constant and the inner temperature controlled wihin ±1%, which keeps the foamed material equal and prevents the bead agglomerate because of the bad temperature control.
(5)With photoelectric or vibration sensor to control material level, ensuring density tolerance within ±3%.
(6)The machine is equipped with fluidized bed dryer, including drying, automatic sieving, depluming and material conveying to silos.
(7)Most components are of world-famous brands, with reliable performance, stable quality, long service life and low maintenance cost.
(8)The machine can realize the primary and second expansion.
Wallboard forming machine
| capacity (Following data toward to one single forming machine) |
| Wallboard size / pcs (mm) |
Max quanlity
(pcs each batch) |
Remark |
| 2440 X 610 X 60 |
40 |
1.The forming machine is special designed in our currently products. The mentioned max quanlity is fixed and for you reference only.
2. One batch forming machine need 8 hours processing time tipycally.
|
| 2440 X 610 X 75 |
36 |
| 2440 X 610 X 90 |
32 |
| 2440 X 610 X 100 |
30 |
| 2440 X 610 X 120 |
26 |
| 2440 X 610 X 150 |
22 |
| 2440 X 610 X 180 |
18 |
Please kindly note: the capacity of the wallboard depond on the quantity of the forming machine ( For example, if you request 2440 X 610 X 120MM wall board in production, output of 100,000.00M2 within 300 working days, 1 working group per day, Total forming machine is: 100000 ÷ 300 ÷ 38.7=8.6 ie 9 sets forming machine.)
B. Movable De-Molding Turnover Platform
The equipment is mainly for de-molding the forming machine.
C. Mixing Machine
Hongfa Independent research and developed foaming function tupe mixer, which stirs evenly, fully wrapped EPS particles, discharing prompt and fast.
D: EPS prefoaming equipment
It is used for EPS foaming with the steam by equipping with the boiler. Foaming type is continuously.
E: Others pipe line and accessaries
Application of Wallboard
Application of the foam eps light weight wall panel: As Internal&external wall partition,roof,floor for residential building,villa,school,shopping center,commercial building,etc.
Company information:
Guangxi Hongfa Heavy Machinery Co.,Ltd ,having three manufacturing factories and also an export company,specialized in Concrete Precast machinery.Whole production line equipment of Pallet free concrete /fly ash noiseless brick production line,concrete pipes, concrete blocks, paving bricks,concrete batching plants, AAC production line and EPS wall panel production line, we are the most widely machinery & equipment manufacturer and supplier in the block industry in China.
Hongfa provides our clients with coordinated-process service of Designing, Manufacturing,
Installing& Commissioning,and Programming for your factory layout and worker training,with more than 20 years experience in the block industry line, our machine have been sevice to more than 76 countries and regions such as russia, India, South Africa and so on.
Hongfa group, there are two production bases (Guangxi production base and shandong production base), three production factories, two imported-exported companies, on provincial construction & building material machinery institute, one new construction materials company and have established sales companies in vietnam, India and indonesia. Guangxi production base, location of 20 km colse to the Nanning city (largest city in western of China, also the Capital city of Guangxi), covers an area of 60000 m2, building erea of 23000 M2, there are more than 200 employee. Shandong production base, is located in Dazhuang Economic & Devoloping zone, Yian country, Shandong province, covers an area of 300000 M2, building area of 86000 M2, with more than 1000 employees.
Quality shift its valve, You are warmly welcomed to visit us with your personal witness you will find productively here. For more information about us, please browse our website: gxhongfa.en.made-in-china.com
Welcome contact us for more information on the light weight eps wall panel production line.
Factory name: Guangxi Hongfa Heavy Machinery Co.,Ltd
Website:gxhongfa.en.made-in-china.com
Sales Manager: Yuki Yang
Mobile:+86 18378813711
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