Customization: | Available |
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After-sales Service: | 1 Year for Free |
Warranty: | 1 Year for Free |
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QT8-15 block brick making machine
4.All the procedures are operated by PLC and equipment with out and in date device to realize person-machine conversation. Control system also including the advanced safe logical system and fault diagnosis system.
Main machines for the block production line
Main Technical Specifications
Main Technical Specifications | ||||||
Overall Dimension | 8400×1700×2950(mm) | |||||
Rated pressure | 21MPa | |||||
Main vibration form | Platform vibration | |||||
Acceleration of vibration | 15-20g | |||||
Exciting force | 695kn | |||||
Cycle Time | 15-25 seconds | |||||
Vibrating Frequency | 2800-4500 rolls/minute | |||||
Overall weight | 9000kg | |||||
Motors Power | 37KW | |||||
Pallet Size | 950*900(mm) | |||||
Raw Materials | crushed stone, sand, cement, dust and coal fly ash, cinder, slag, gangue, gravel, expanded perlite, and other industrial wastes | |||||
Applied Products | concrete blocks, solid/hollow/cellular masonry products, paving stones with or without face mix, garden and landscaping products, slabs, edgers, kerbstones, grass blocks, slope blocks, interlocking blocks, etc. | |||||
Productivity of HFB5150A block making machine | ||||||
Samples | Size mm | Cycle molding | Qty/Mould | Per hour | Per 8 hours | |
Hollow brick | 400*200*200 | 15--20S | 8 | 1500~1920pcs | 12000-15360pcs | |
400*150*200 | 15--20S | 10 | 1800-2250pcs | 14400-18000pcs | ||
400*100*200 | 15--20s | 16 | 3000~3840pcs | 24000-30720pcs | ||
225*112.5*60 | 25~30s | 21 | 2520~3020pcs | 20160-24160pcs | ||
Solid brick | 60*120*250 | 15-20S | 36 | 6480-8640pcs | 51840-69120pcs |
NO. | Iterm | Hongfa | Other brand | Comparisons | |||
1 | magnetic valve | Double proportion magnetic valve | Single proportion magnetic valve | Use double proportion magnetic valve,the regulating of the air valve is more stable | |||
2 | Over-pressure-proof support | Installed 3 more Over-pressure-proof supports on the low-mould support flatform | No over-pressure-proof support | Can prevent the low mould from over-pressure,enhances the stable performance of the machine,and increases the vibrating efficiency | |||
3 | Quadratic vibration reduction | Installed 6 more rubber gaskets on the support of the low mould(each side 3) | no | Prevents the mould from being damage and the screw arbor from being broken because of the vibration ,and reduces the noise as well. | |||
4 | Vibration case(Excited force up to 100KN) | Dry style vibration case,use grease in the vibrating case | Wet style vibration case,use engine oil in the vibrating case | Wet vibration,when vibrating,the engine oil will atomized,creates resistence,then reduces the vibration efficiency,and the motor will be broken down more frequently;Dry vibration, the grease enhances the lubrication,then reduces the resistence,increases the excited force and vibrating efficiency,reduces the risk of motor break down. | |||
Frequency conversion motor | Hydraulic motor | Hydraulic motor:start up slow,stop slow,high electricity consumption,easy to break down,high failure rate,low excited force;Frequency conversion motor:faster start up,low-speed stand by,(less than 500r/min),when the excited force is needed,it can start up directly and quickly,instead of restart the motors which will help to lower electricity consumption and protects the motors from breakdown. | |||||
Cardan shaft connects the vibration case | Motor drives the vibration case directly | Motor drives the vibration case:vibration not synchronized,low vibrating efficiency,high rate of motor breakdown;Cardan shaft connects the vibration case: synchronized vibration,protects the motor from easily breakdown,and increses the vibrating efficiency. | |||||
5 | Up mould vibrating motor | no | 2 up mould vibrating motors | Tt has been tested and proved that,because of the thickness of steel plate of the up mould,the up mould vibrating motors take no effect on the materials vibrating,and Hongfa low mould vibrating box alreasdy provides enough vibrating force,hence these 2 up mould motors are unnecessary,cutting down the cost and reduce the electricity consumption. | |||
6 | Rubber vibration reduction | Hongfa installed 9 pieces | Normaly only 5 pieces | Protects the mould and the hydro-cylinder and the lifetime of the machin, increase the vibrating efficiency. | |||
7 | Guide post | 4 guide posts(the guide posts can slide up and down) | the guide posts can not slide up and down,the support body slide along with the guide posts | 4 guide posts,the guide posts can slide up and down,reduces the wear of the slide body,guidance effect and synchronization are better,machine runs more stable,and prevent the mould from easily damage. This is the only one really 4 guide posts brick machine in China. | |||
8 | Pallets feeding system | Turbine pallets feeding system | Hydraulic or motor pallets feeding system | Turbine pallets feeding system: pallets feeding stable,better synchronization,shorten the time of pallets feeding about 3-5 seconds. Hydraulic or motor pallets feeding system: unstable,low pallets feeding speed and can not synchronize feeding pallets while feeding materials, that is why lower capacity. |
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9 | Materials feeding system | Swing arm type feeding(double hydro-cylinder) | Single hydro-cylinder feeding | Double hydro-cylinder:the synchronization is better,the swing arm type is using lever principle, so it can shorten the materials feeding time to 2/3 (normal style need 5s, but our machine only need 2s to feeding the materials) | |||
10 | Hopper | Quantitative materials feeding | no | High feeding accuracy: according to different types of brick feeding different quantity materials | |||
11 | Materials feeding type | 360°forced feeding | Rake type feeding | 360°forced feeding:360°revolve forced feeding,the material feeding is more well-proportioned | |||
12 | Frame steel | Thickness:8mm Size:200x200mm | Smaller size steel | The frame of the host machine is used hight quality 20x20CM square tube steel, all from the best steel supplier Laigang, Jinggang. the machine is heavier and strongger, and more stable during operation. | |||
13 | Hydraulic unit | Calyca from Taiwan | Local brands | Hydraulic machine is one of the most inportance of brick machine, Calyca is the best and the most famous brand of hydraulic unit in the world. The hydralic station is with the independent cooler to avoid high temperature for oil( to keep the temperature at 25-50ºC, so it will work stable at high & low temperature district) |
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14 | Eletrical components and touch screen | Imported German Siemens | local brands | World famous brand, ensured the quality | |||
15 | Materials feeding system driving force | Materials release and materials feeder moving using hydralic system. | Motor or chain | Hydralic system will be more stable. | |||
16 | Brusher | Having mould brusher and brick conveyor brusher | no | Adding brush to clearn the extra materials on the mould and the block,to avoid block crash when stack up. |
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17 | Vibration type | Beating vibration | normal wave | Down vibration is adopted by beating vibration mode, to enhance the service life of palllet, more enfectively increase the product's density, to ensure product quality.Specific vibration mode, to guarance the machine property more steady ,more energy conservation. | |||
18 | Hydraulic tube | hight quality PVC tube | steel tube | The machine adopt high quality hydraulic tubing, to avoid the problem of traditional steel tube become rusty from oil temperature,to make sure the service life of electromagnetic valve and oil pump. | |||
19 | Mould materials and treatment | manganese steel carburizing and quenching processing | Normal A3 steel, no carburizing and quenching processing | plug-in mounting soldering mould,use high-quality manganese steel carburizing and quenching processing,to make sure mould wear-resisting,uneasy transformation, extend service-life. | |||
20 | Cylinder | Lonking digger cylinder | local normal brands | Longking digger is the most famous in China due to the hight quality and super strength of the cylinder. We are using the same cylinder. | |||
21 | remote monitoring | 10 Sensors | no or not that many | The whole machine has 10 sensors, so it can control the operation accuratly and can diagnose which position has problem. | |||
22 | Molding | Computer to control | No | To use machine tool and computer wire-electrode cutting, to make sure the mould high-accuracy and longer lifetime. | |||
wire-electrode cutting | cut and welding |