Assembled steel AD tank biodigester for kitchen waste treatment
100m3 IC Anaerobic Biodigester Pharmaceutical Waste Water Sewage Treatment Plant
Anaerobic digestion (AD) is a well-established process for renewable energy production in which biomass is broken down and converted to biogas (a mixture of methane, carbon dioxide and traces of other gases) by micro-organisms. The environment inside a biodigester is complex, depending on the composition of the feedstock and operating conditions, and some of the by-products are corrosive to certain structural materials. It is essential to minimise maintenance because each time the AD process is interrupted, it takes 3-4 weeks for production to start up again.
AD is turning into an ever-popular recycling choice as an approach to get energy, compost and nutrient value out of discarded organics and helps control methane emissions which are a highly potent greenhouse gas. Biogas can be used as a fuel in gas pipelines, combusted to produce electricity or compressed into a vehicle fuel. The residual solids and liquid are good nutrient-rich crop fertilizers.
The ECPC tank is assembled by special steel plates, dedicated sealing materials, self-locking bolts, etc. It is widely used in biogas projects, sewage disposal projects, chemical industry, power engineering and other fields of dry type gas storage tanks, anaerobic tanks, aerobic pools, sewage disposal devices, granaries, cement storage tanks, workshops, garages, oil storage tanks, feed tanks, raw materials tank for brewing.
There are paint film protective layers on the surface of the special steel plate after treatment. It's hardness, adhesion, corrosion and shock resistance can be adjusted according to the clients' requirements. It can maintain the pressure of 5kPa, and can also be combined with the integrated double membrane biogas holder to make fermentation gas production and storage integration device.
Note: For each assembled tank, it's customized design to accommodate the client's wishes and external factors. Typical Size of 1000m^3 Assembled Tank: φ 11.46m * H 9.6m
Glass-Fused-To-Steel Tanks Advantage:
Short construction period, cost-effective tank solution
Superior corrosion resistance, service life is more than 30 years
Easy to install, no need for big installation equipment and/or very skilled labors,the quality is highly guaranteed.
Tank volume can be easily expanded or can be dismantled, removed and relocated
Elegant appearance, tank color can be customized
Perfectly suited for almost all climates with weather extremes~
Please Contact us : Ms Somi whasapp:+86 17777167380
Popular dimensions for different sizes
Dia. (m) |
H 3.6 (m) |
H 4.8 (m) |
H 6.0 (m) |
H 7.2 (m) |
H 8.4 (m) |
H 9.6 (m) |
H 10.8 (m) |
H 12.0 (m) |
5.35 |
80.82 |
107.76 |
134.7 |
161.64 |
188.58 |
215.52 |
242.46 |
269.4 |
6.11 |
105.56 |
140.75 |
175.93 |
211.12 |
246.31 |
281.49 |
316.68 |
351.87 |
6.88 |
133.6 |
178.13 |
222.67 |
267.2 |
311.73 |
356.27 |
400.8 |
445.33 |
7.64 |
164.94 |
219.92 |
274.9 |
329.88 |
384.86 |
439.83 |
494.81 |
549.79 |
8.4 |
199.57 |
266.1 |
332.62 |
399.15 |
465.67 |
532.2 |
598.72 |
665.25 |
9.17 |
237.51 |
316.68 |
395.85 |
475.02 |
554.19 |
633.36 |
712.53 |
791.7 |
9.93 |
278.75 |
371.66 |
464.58 |
557.49 |
650.41 |
743.32 |
836.24 |
929.15 |
10.7 |
323.28 |
431.04 |
538.8 |
646.56 |
754.32 |
862.08 |
969.83 |
1077.59 |
11.46 |
371.11 |
494.81 |
618.52 |
742.22 |
865.92 |
989.63 |
1113.33 |
1237.03 |
12.22 |
422.24 |
562.99 |
703.74 |
844.48 |
985.23 |
1125.98 |
1266.72 |
1407.47 |
12.99 |
476.67 |
635.56 |
794.45 |
953.34 |
1112.23 |
1271.12 |
1430.01 |
1588.9 |
13.75 |
534.4 |
712.53 |
890.66 |
1068.8 |
1246.93 |
1425.06 |
1603.2 |
1781.33 |
14.52 |
595.43 |
793.9 |
992.38 |
1190.85 |
1389.33 |
1587.8 |
1786.28 |
1984.75 |
15.28 |
659.75 |
879.67 |
1099.59 |
1319.5 |
1539.42 |
1759.34 |
1979.26 |
2199.17 |
16.04 |
727.38 |
969.83 |
1212.29 |
1454.75 |
1697.21 |
1939.67 |
2182.13 |
2424.59 |
16.81 |
798.3 |
1064.4 |
1330.5 |
1596.6 |
1862.7 |
2128.8 |
2394.9 |
2661 |
17.58 |
873.39 |
1164.52 |
1455.66 |
1746.79 |
2037.92 |
2329.05 |
2620.18 |
2911.31 |
18.34 |
950.54 |
1267.39 |
1584.23 |
1901.08 |
2217.93 |
2534.77 |
2851.62 |
3168.47 |
19.11 |
1032.03 |
1376.04 |
1720.05 |
2064.07 |
2408.08 |
2752.09 |
3096.1 |
3440.11 |
19.88 |
1116.88 |
1489.17 |
1861.46 |
2233.75 |
2606.04 |
2978.34 |
3350.63 |
3722.92 |
20.64 |
1203.9 |
1605.2 |
2006.51 |
2407.81 |
2809.11 |
3210.41 |
3611.71 |
4013.01 |
21.41 |
1295.4 |
1727.21 |
2159.01 |
2590.81 |
3022.61 |
3454.41 |
3886.21 |
4318.02 |
22.18 |
1390.26 |
1853.68 |
2317.1 |
2780.51 |
3243.93 |
3707.35 |
4170.77 |
4634.19 |
22.95 |
1488.46 |
1984.62 |
2480.77 |
2976.92 |
3473.08 |
3969.23 |
4465.38 |
4961.54 |
23.72 |
1590.02 |
2120.02 |
2650.03 |
3180.03 |
3710.04 |
4240.04 |
4770.05 |
5300.05 |
Please Contact us : Ms Somi whasapp:+86 17777167380
Physical properties of ECPC layer materials for assembled tanks
Coating color: Standard color is dark green, can be customized.
Coating thickness: 0.25~0.45mm, two-sided coating.
Ph: The standard coating is suitable for: 3~11.
Adhesion: 3,450 N/cm
Elasticity: The same as the coated steel plate, about 500kN/mm
Hardness: 6.0 (with MO-hardness tester)
Service life: ≥ 25 years
Classification and performance requirements
There are many kinds of enameled steel plate, according to the production process, there are hot rolled plate (pickled plate), cold rolled plate and cladding plate, etc.; according to the enameling process, there are one time enameling and two times enameling, single-side enameling and double-side enameling, wet enameling and static dry powder enameling, etc.; according to the molding performance can be divided into CQ, DQ, DDQ to EDDQ, etc., different levels of stamping; from the strength of can be divided into different levels of strength, such as 245 MPa, 330MPa and so on. Strength level.
Enameled steel plate performance requirements mainly include strength, formability, anti-scaling, adhesion and weldability, etc., different uses of enameled steel plate, required to have different comprehensive performance.
Advantages:
1. High corrosion resistance, long use time
2. High strength self-locking bolts which have glue cap, good effect of water-seal and anti-corrosion
3. Thermostability sealant, anti bio-corrosion
Project Display: 3300 m^3 Assembled Anaerobic Digestion Tanks in Australia
Manure treatment project for 8000 head dairy farms in Xinle City, Hebei Province, 2000 cubic meters
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1. Technical features:
(1) High volume load: The input organic load can be more than 3 times that of ordinary anaerobic reactors.
(2) Save investment and floor area: the volume of IC reactor is only about 1/4-1/3 of ordinary reactor.
(3) Strong shock load resistance.
(4) Strong ability to resist low temperature: Stable run under normal temperature conditions (20-25 ºC), reducing energy consumption.
(5) Has the ability to buffer the pH value: use the alkalinity converted by COD to reduce the amount of alkali input into the water.
(6) Internal automatic circulation without external power: The IC reactor uses the biogas generated by itself as the lifting power to realize the internal circulation of the mixed liquid, saving power consumption.
(7) Short start-up period: The start-up period of IC reactors is generally 1 to 2 months, while the start-up period of ordinary UASB is as long as 4 to 6 months
Please Contact us : Ms Somi whasapp:+86 17777167380
2. Application fields:
(1) High-concentration organic sewage, including: landfill leachate, alcohol wastewater, beer wastewater, slaughter wastewater, and breeding wastewater.
(2) High-concentration industrial wastewater, including: oil refining and processing wastewater, papermaking wastewater, chemical wastewater (poisonous and harmful), pharmaceutical wastewater.
(3) Food processing wastewater, including: agricultural product processing wastewater, beverage processing wastewater, food processing wastewater, sugar wastewater, dairy wastewater.
Please Contact us : Ms Somi whasapp:+86 17777167380
Product Specifications
NO |
Effective volume(m3) |
Diameter(m) |
Height(m) |
Anti-corrosion method |
Three-phase separator |
Top structure |
1 |
100 |
3.82 |
9.6 |
Electrophoresis/enamel |
Single layer overall PP |
FRP/PVC film |
2 |
200 |
6 |
12 |
Electrophoresis/enamel |
Single layer overall PP |
FRP/PVC film |
3 |
300 |
6.11 |
12 |
Electrophoresis/enamel |
Single layer overall PP |
FRP/PVC film |
4 |
400 |
5.35 |
18 |
Electrophoresis/enamel |
Single layer overall PP |
FRP/PVC film |
5 |
500 |
6.11 |
18.6 |
Electrophoresis/enamel |
Single layer overall PP |
FRP/PVC film |
6 |
600 |
6.88 |
18 |
Electrophoresis/enamel |
Single layer overall PP |
FRP/PVC film |
7 |
800 |
7.64 |
18 |
Electrophoresis/enamel |
Single layer overall PP |
FRP/PVC film |
8 |
1000 |
8.41 |
19.2 |
Electrophoresis/enamel |
Single layer overall PP |
FRP/PVC film |
9 |
1200 |
9.17 |
19.2 |
Electrophoresis/enamel |
Single layer overall PP |
FRP/PVC film |
10 |
1500 |
9.94 |
19.8 |
Electrophoresis/enamel |
Single layer overall PP |
FRP/PVC film |
11 |
1800 |
10.7 |
21 |
Electrophoresis/enamel |
Single layer overall PP |
FRP/PVC film |
12 |
2000 |
11.46 |
20.4 |
Electrophoresis/enamel |
Single layer overall PP |
FRP/PVC film |
13 |
2500 |
12.23 |
22.2 |
Electrophoresis/enamel |
Single layer overall PP |
FRP/PVC film |
14 |
3000 |
12.99 |
23.4 |
Electrophoresis/enamel |
Single layer overall PP |
FRP/PVC film |
APPLICATIONS
Vitreous enameled steel sheets are used in a wide range of applications in everyday life, from kitchen and bathroom appliances, sanitary ware and household appliances to refrigerating appliances and architectural lighting. Currently the enameling process is popularized for sewage treatment, anaerobic fermentation, low concentration water and the storage of drinking water.
Please Contact us : Ms Somi whasapp:+86 17777167380
Please Contact us : Ms Somi whasapp:+86 17777167380
Please Contact us : Ms Somi whasapp:+86 17777167380
Please Contact us : Ms Somi whasapp:+86 17777167380
Biogas treatment tanks Enameled assembled tanks
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Wastewater treatment Anaerobic fermentation Storage of low-concentration water and drinking water Enameled modular tanks Please Contact us : Ms Somi whasapp:+86 17777167380