AAC Block Manufacturing Plant Cost China Automatic Steam Brick

Product Description

Aac Block Manufacturing Plant Cost China Automatic Steam Brick

HONGFA AAC Plant Introduction

Hongfa factory with 80 production line plant abroad AAC (Autoclaved aerated concrete) block Main raw materials of AAC are siliceous material (sand, fly ash and Silicon tailings) and Calcium materials (lime and cement) mixed with foaming agent (aluminum powder).

It is the product of light porous silicate through the following processes: batching, mixing, pouring, hardening, cutting, autoclaving and curing etc. Because of large amount of well-distributed tiny pores after foaming, it is named autoclaved aerated concrete. AAC Classification: In general, it can be classified according to the types of raw materials, manufacture process and functions.

Based on the shape of AAC products, it can be divided into: AAC blocks and AAC panels. It is a revolutionary material offering an unique combination of high durability and strength, low weight, excellent heat insulation, fire resistant, noise absorption, unprecedented build ability and superior ecological green features. In China, AAC is one of the light wall materials which was popularized and applied at the earliest and the most widely.

 

AAC Block Introduction
 

 

AAC block raw material

AAC block raw material required performance:
Fly ash: A lot has been said about this raw material in this Project Profile itself. But this Raw material is freely available in
Thermal Power plants. There are no taxes on this item whatsoever. Transportation charges are only to be attended by the
entrepreneur.
Sand (65-70%): The core raw material of AAC product; the main resource of silica-aluminum components; correspond with JC409-91, the clay should less than 4%.

Lime(12-20%): One of the main raw materials of fly ash AAC; the main effect is to provide efficient calcium oxide with cooperation of cement making calcium oxide react with SiO2, Al2O3 in hot water then to produce calcium silicate hydrate. Therefore, lime is also the main resource of strength. Effective calcium oxide of lime should not less than 65%, over 80% is perfect and should accord with JC/T621-1996.
Cement(8-10%): This Project aims to utilize OPC cement as main binder material. It will give faster strength to the bricks,
besides giving improved consistent quality. It also ensures a better cost effectiveness for the same. Using OPC will be a
standardized practice. The other prime advantages of using OPC (compared to other binders) is it's easy availability locally
through nationwide Retail Network of Cement Companies.
Gypsum(1-2%): Gypsum is the foaming regulator in AAC which dispels quicklime and postpones slurry's densification.CaSO4 should be more than 70%.
Aluminum Podwer(0.074%): It is the forming agent type and recommendation for supply depend on raw materials and mix formula:A lot has been said about this raw material in this Project Profile itself. But this Raw material is freely available in Thermal Power plants. There are no taxes on this item whatsoever. Transportation charges are only to be attended by the entrepreneur.

Manufacturing Technique

 

Raw material dealing

Put the fly ash or sand into the ball mill to mill via the conveyor belt, after milling, put the slurry into the slurry storage tank by slurry pump.
 

 

Batching, mixing and pouring process

The lime, cement will convey by conveyor to the dry powder measure scale to scale separately. The slurry convey by slurry pump then to the automatic scale;the power and slurry put into the mixer,pouring into the mould.

 

 

Curing process

After slurry pouring into the mould, put the mould box into the curing room with 50~70ºC. After 2-3 hours curing, the blocks become soft solid and ready for cutting.

 

 

Cutting process

Cutting size can be adjusted flexibly, with 0 broken rate.

 

 

Aerated autoclaved process

Finished product cutting using semi-product crane carry to the front of autoclave grouped, hoisting machine or dragger will drag steam trolley into autoclave to steam,it need 6-10 hours.

 

 

Finished block dealing process

After 6-10 hours, finished products come out of autoclave, with separting machine to separate blocks layer by layer.

 

 

Packing process

Using finished block carry hanger clamp the finished product to package line on wooden pallets,after package, then by forklift transport the finished products to piled yard according to specifications to stack.

Packing&Shipping

What Service We Offer
 

 

Pre-sales technical support

According to each customer's demand and budget, we offer you the professional solution, process flow design and production equipment. More importantly, welcome every customer to visit our factory and working machine in the site before placing the order. We will arrange cars, hotels and translators for the visiting customers.
 

After-sales technical support

Assist clients to finish the factory planning. Before delivery equipment to customers, complete debugging and checking. Provide a full instruction manual for the whole system. Provide technical guidance for the installation and use of the unit, including installation advice and electrical connection.
 

Company Introduction

We are a construction and building materials equipments manufacturer mainly produce all kinds of AAC block making machine,concrete mixing plant,mixer,concrete Block Shaping Machine,concrete tile making machine and concrete pipe making machine etc. with more than 29 years experience and being the biggest manufacturer in China at present.All the products are conformity with the standard of the state, and gets the ISO9001-2000 Quality System certificate, also honored as "One of the Top Ten Famous Brands of Brick &Tile field in China" and other honors.

FAQ
 

1. Can this machine make my brick or other size block?
We would design and do the mould according to customer's Drawing.

2. Are your company is the manufacture or trading company?
We are Direct factory,not agent or trading company,and the quality and after-sale services is quaranteed.

3. How can I trust the machines quality?
Our products passed ISO9001-2000 and CE identifications, and we making machines for 27 years,with full experience, updating technical idea and application.Furthermore our machines have been exported to more than 96 countries and always have a good reputaion from our oversea customers.We will do fully test our products before shipment,make sure every equipment work well when they come to your hand.
4. When do you delivery the goods?
Normally 30 days after receipt of deposit and moulds confirmation from Buyer.
5. What about the payment terms?
30% as down deposit by T/T ,70% as the balance paid by T/T before loading(L/C is also acceptable).
6.Does the price include the mould?
Yes,the above price includes one set mould.
7. Would you mind provide the video?
The video is available to send to you, please contact me.
8.How about the commissioning of the machine and training to workers?
Yes, after finish the installation of the block production line, our engineer will do the testing and commissioning, and make the most suitable ratio of the materials to make the blocks, and train the workers how to operate and maintain the machines.

 

Contact Ms. Ivy Liu
Sales & Marketing Director

LINE ID
Address	Linyi, Shandong & Nanning, Guangxi, China