sandwich panels is an innovative lightweight walling product that is designed to increase efficiency and reduce installation time
it is made out of lightweight concrete sandwiched between two calcium silicate boards . this gives its distinctive durability while maintaining a level and smooth surface
lightweight walling material sandwiched concrete panel making machine
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What is plastic EPS sandwich panels board prefabricated house machine/prefabricated molding machine house concrete
FPB lightweight partition wall panel is also known as FPB lightweight composite sandwich wall panel (calcium silicate board polystyrene particle composite sandwich wall panel): it belongs to a new generation of building partition wall panels with two layers of calcium silicate panels on the surface. It is a solid wallboard compounded with EPS polystyrene particles and various additives in the middle.
Advantage of the plastic EPS sandwich panels board
A:Light weight
B:Excellent sound insulation
C:Heat Insulation
D:Waterproof Fire proof
E:Energy Efficient Environmental
F:Convenient construction
G:High Intensity without deformation.
EPS concrete lightweight wall panel applications
This kind of polystyrene cement core sandwich wall panel is now dominating the construction industry as the main wall construction materials in almost all aspects of the field, such as: modern shopping mall, office, commercial center, school, hospital, factory, residential building, villa and so on, it can be not only applied to use for small projects, such as private house building, but also widely used to large scale projects, like high rise buildings and modern commercial center.
Automatic vertical wall panel production line is independent creation from Hongfa Heavy Machinery Group.Hight degree of automatic ,progress steadily and safety,high production efficiency .The system advanced other typy and outside company equipment .
Product Features
HONGFA EPS Cement wall panels are revolutionary new type of high-grade light weight panels made with foam EPS particle as core material, Calcium silicate/Cement fiber board as surface material(or without surface board) and properly mixed cement with fly ash, Sand, slag and additives.
Raw materials used of the EPS panels sandwich panels block
The advantages of the EPS sheet /EPS wall panel
The two surfaces of this new type composite sandwich panels are composed of high strength water resistant calcium silicate/Cement fiber board with good waterproof properties; good thermal insulation EPS bonding mortar as core material; The product is of structural function, waterproof and thermal insulation performance, mainly used as building wall partition.
This kind of EPS cement Sandwich Panels provides comprehensive advantage that no other panels can. When comparing the solid strength, lightweight, thin body, high strength, impact resistance, strong hanging force, heat insulation, sound insulation, fire prevention, waterproof, easy cutting, can be arbitrary slot, without rendering coat, dry construction and environmental protection EPS Cement panels wins' hands down.
Achieving the purpose of saving energy, improving energy efficiency puts the construction industry from traditional wet type construction to advanced dry type construction. This takes construction industry into production industrialization with Technical equipment, intensive production and legal application compliance at the same time it also reduces the wall occupying space increasing usable residential space, reduce structure load, promote building aseismic ability and safety performance, reduce the comprehensive cost. This product can be widely used in all kinds of buildings be it village huts, affordable housing, Housing for All or high-rise multistory buildings as non-load bearing walls with advantageous properties.
In short HONGFA EPS Cement panels are:
- Light Weight and Cost Effective
- Easy and Faster Construction
- High Hanging Strength
- Fire Resistant Sound Insulation and absorption capacity
- Water Proof and Damp proof
- Low Shrinkage
- Smooth and Flat Surface
- Environment-friendly and Non-toxic
- Increased Net Area which saves money
- Light weight and earthquake proof
- Energy saving environment friendly
- Total Quality Control & Anti-Manipulation construction
- Permeability Resistance
Fiber cement board EPS sandwich panel is a lightweight insulated interlocking sandwich wall panel using two facings of fiber cement sheet with a cementitious core incorporating lightweight aggregates and non-toxic fire-rated eps bead. Once the wall panel are erected the surface is finished and does not require further work.
Foam concrete wall panel polystyrene panel thermal insulation styrofoam sandwich wall panel offers a solid masonry feel, in fact, this is a very basic requirement for all interior /exterior wall construction in the Maddle Eastern markets where down through the ages people have related thick masonry to coolness and physical protection. Panels 90/100/150/120/180/200 mm thick. Onece erected give a similar appearance and feel as solid brick / block work. Foam concrete wall panel folystyrene panel thermal insulation styrofoam sandwich wall panel is a reliable solution for all kinds of non-load bearing fiber rated exterior-walls as well as for temporary / relocatable pre-fabricated structures. This unique maintenance-free, highly durable advanced wall construction method helps leverage maximum space utilization and substantial savings in time in addition to thermal and acoustic insulation. Foam concrete wall panel polystyrene panel thermal insulation styrofoam sandwich wall panel accepts almost all decorative finishing materials, and wall hanging fixtures fixed using expansion fasteners .
Market Vision Analysis
With the above advantages EPS Cement Wall Panel have become a hot product in demand world over and many countries are now going for local production due to freight cost factor.
Advantages of Project
Low Input and High Output. Main raw materials: Portland cement, Fly ash, Sand, Slag, EPS foam particles, the production process is simple and low cost.
Meeting Building Standard requirements
The construction material development from clay brick to non-clay, from solid to hollow, from small to large, from heavy to lightweight, from low intensity to high-strength, from high to low energy consumption has fueled the demand so much that today there is big demand of the production facilities.
Rich and Extensive Sources of Raw Materials
The main raw materials of wall panel are industrial residues, Fly ash, Sand, Slag and EPS foam particles and Cement blend with bonding agents which are locally available in abundance. These are inexpensive ordinary raw materials which makes the project very profitable.
Production infrastructure requirements:
Land requirements: About 2000m2 workshop with 10 meters high roof is required for a reasonable size plant however this can change depending on the capacity of the plant. Lot of storage and open space will be needed to store the raw materials and finished products.
Water requirements: To produce 1000m2 panels per day we require 20 ton of water only. No special requirements of water quality, ordinary clean water can be used for production.
Electricity requirement: Installed power about 150 kw (depending on the capacity and type of mold cars).
Requirements of Air and Steam: Air compressor 1 set, and 0.5t-1t capacity boiler.
Workers requirement: A staff & workers' strength of about 6-10 is enough to run a 5 Automatic mold car plant.
Financial prospects:
For example, a plant of 25 mold cars with annual capacity of 334,800m2 (1116 m2 / day) the per sq. Meters direct cost of the panel shall be around USD6.5 (raw material ), however this can vary with local cost components.
The wall panel machine /EPS foaming light weight wall panel wall sheet production line process
Section 1: Raw Materials Processing Section
Section 2: EPS Expanding Section
Section 3: Materials Weighing Section
Section 4: Materials Mixing&Filling Section
Section 5: Wall Panel Forming Section
WARRANTY
1.HONGFA warrants that each new plant installation is free from any manufacturing defects affecting the plant performance at the time of acceptance of the plant. The warranty is 12 months from the date of shipment reaches the port of the buyer.
2.It shall be a prerequisite for any warranty claims that the Buyer has duly observed its statutory responsibilities with respect to inspection, maintenance proper use of the plant and has notified the defect to HONGFA as soon as it is noticed. HONGFA shall take prompt action to rectify that subject to force-majeure.
Warranty shall stand laps if it is found that any losses has arisen as a consequence of the following: Inappropriate or improper use of the plant, incorrect assembly or commissioning by the Buyer or third parties, fair wear and tear, incorrect or negligent handling, unsuitable process materials, substituted materials of construction, inadequate civil or building work, unsuitable foundations, chemical, electrochemical or electrical influences, third party unauthorized alterations or repairs in inappropriate manner unless specifically authorized by HONGFA in writing or under their own
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Jiffy Hu --- Sales manager 008618260911699
Guangxi Hongfa Heavy Machinery Co.,Ltd
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