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Autoclaved aerated concrete (AAC block) is a kind of wall material with many advantages, such as heat preservation, fire prevention, sound insulation, moisture-proof, environmental protection,recycled using etc. The AAC products with porous structure are lighter, and easier to cut, drill and construct which saves the labour cost.
Hongfa are specialized in providing services for the whole plant solution of autoclaved aerated concrete, including raw material testing, plant planning, customized equipment design, equipment manufacturing, pre delivery inspection, supervision of project site installation and personnel training.
The Autoclaved Aerated Concrete (aac) production process includes raw material preparation, batching and mixing, pouring, precuring, cutting, autoclaving, and packing. We Hongfa support AAC block/ ALC panel plant solutions with capacity ranging from 50,000m3 to 500,000m3 per year.
Hongfa AAC block production line, supply complete AAC plant equipment, call Jiffy make service turnkey projects for all client, welcome to consult AAC ALC production line
Internal and external lightweight aac bricks making machine production line aac block making machine production line and AAC panel equipment aac blocks plant gas block making machine gas block production line gas block plant factory
We support complete solution for the AAC block production line, equipment configuration is flexible and customized
Brief introduction
Areated concrete brick (light brick ) is the light and porous buidling material. It has light weight keeping temperature cant burn and other advantages.it can be made into many kinds of bricks(for example:600×200×100,80×80×180,240×115×53,600×200×125),they could be used industry building and common building.they are more and more popular in the world.in the future,they will replace the Clay brick completely.
AAC block production line is produced out of a mix of cement, lime, fly ash, gangue, river sand and aluminium powder ect., through batching, mixing, casting ,cuttimg and autoclaving. AAC has the advantages of extremely light weight, high compressive strength, excellent thermal insulation, great scousitc insulation and high fire resistance. AAC can be produced in a large variety of sizes, from stand blocks to large reinforced panels, and it can be cut, sawn ,drilled ,nailed and milled like wood, making it an extremely workable product, AAC is environment-friendly and new building material.
Tailings, comprehensive utilization of solid resources brick making machine power station waste fly ash aerated brick production line
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Hongfa Group support High precision, professional AAC blocks making machine, AAC block prodcution manufacturing equipment
Hongfa supply Intelligent and efficient autoclaved aerated concrete complete line system solution
Hongfa Committed to providing customers with high-quality services through advanced technological innovation and customized design concepts, strictly controlling product quality, and fulfilling service commitments. In order to ensure the flexibility, reliability and stability of each action of the equipment before leaving the factory, a factory debugging mechanism for single-machine equipment has been established. It is required that each piece of equipment must be fully assembled before leaving the factory after the partial assembly is completed, and electrical and hydraulic debugging must be carried out to ensure the performance of the product when it leaves the factory. At the same time, relevant adjustments are made to the planning scheme and process formula according to the customer's terrain and raw material conditions.
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Advantages of the AAC block application
1. Sound proof
AAC wall has an excellent sound Transmission class (STC) ,rating of 44. Result: Virtually Soundproof Interiors
2. Thermal Insulation
It has highest thermal rating in the industry….R30! Thus provides well insulated interiors, keeping out warm air in summer and cold air in winters. AAC reduces Air conditioning cost by 30%.
3. Earthquake Resistant
Earthquake forces on structure are proportional to the weight of the building, hence AAC shows excellent resistant to earthquake forces. Regions of high seismic activity like Japan exclusively use AAC. It has been proven to withstand wind loads of category 5 tropical storms.
4. Floor Space Area
Use of thinner blocks (6" instead of 9" exterior walls) because of its excellent water barrier & insulation properties leads to an increase in floor space area between 3-5%.
5. Cost saving
Being lightweight AAC drastically reduces the dead weight of building, resulting into reduction in steel (up to 27%) and cement (up to 20%) structural cost saving. Being 8 times the size of a clay brick, AAC wall construction involves 1/3 the joints, thus an overall mortar saving up to 66%.
Its automatic manufacturing process gives AAC an exceptional dimensional accuracy & smooth surfaces, eliminating need of three-coat plaster walls and allows for a final 6 mm skim coat (putty/POP).
6. Fire Resistant
Best in class fire rating of 4 hours. The melting point of AAC is over 1600 ºc, more than twice the typical temperature in a building fire of 650 ºc.
7. Pest Resistant Termites hate AAC!
Being made of inorganic minerals, it does not promote growth of molds.
8. Water Barrier
Its structure does not allow for capillary action making it impervious to water. Its water barrier properties are further enhanced by adding silicone based additives.
Strength to weight ratio, higher than even M150 concrete and far exceeds the Indian Building code requirements.
9. Energy Efficient
AAC is 100% Green Building Material & is a walling material of choice in LEED certified buildings (ITC centre, the highest rated Green Building has been built using AAC).AAC is most energy & resource efficient in the sense that it uses least amount of energy & material per m³ of product. Unlike brick manufacturing process which uses previous top layer agricultural soil, AAC uses Fly Ash (65% of its weight), thus provides the most constructive solution to the nation's fly ash utilization problem.
General specification
L |
W |
H |
600 |
100 120 125 150 180 200 240 250 300 |
200 240 250 300
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Size deviation
Item |
Standard |
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High-class product(A) |
Qualified product(B) |
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Allowed size deviation/ mm |
Length |
L |
±3 |
±4 |
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Width |
B |
±1 |
±2 |
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Height |
H |
±1 |
±2 |
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aerated concrete panel programme
1,Technological Standard
The technological standard of this project is superior products according to the Chinese national standards. The equipments are made according to Chinese standard and criterion
This project provides the mature tilting technology in China.
2,Capacity
The product is AAC blocks with the capacity of 30,000m3- 300,000m3/year
3. Product specification
The products reach the block requirements of grade 04~07 of GB11968-2006
Hongfa is a complete solution supplier and a complete set of equipment production line supplier
Hongfa AAC production line includes:raw material preparation → mixing & pouring → molding → curing & cutting → steam generating system → autoclaving → finished products upload & packing
I .Raw material preparation for AAC plant
1. Milling sand (fly ash no need mill) and to make slurry
2. Lime:crushing - milling (or to buy lime power directly)
3. Gypsum : to mill with sand or input with fly ash then to make slurry directly
II .Dry and wet ball mill for lime and sand
III . Slurry batching
The prepared and stored raw materials to be used are metered ,adjusted for temperature and concentration,and a small amount of dosing materials are metered on-site,and then fed to the stirring equipment in turn according to the process requirements .
IIII. Pouring
In this process ,the materials that are put into the mixer after the previous batching prosess are measured and adjusted if necessary,and the materials that meet the time,temperature,and consistency requirements of the process are made,then pouring into the mold.the pouring process is an important process that can form a good pore structure,and it constitutes the core link of aerated production as the batching process
Packing: Naked packing or stretch film packing or according to customers' requirements
Delivery time: Within 30 days after receipt of deposit and moulds confirmation from buyer
Exhibitions & cooperations
Hongfa, as a top brand enterprise in China, our products are also exported to Russia, Brazil, Thailand, Indonesia, Vietnam, Angola, Bangladesh, India, Australia, Sudan, etc., 132 countries and regions, deeply welcomed by clients from all around the world.
Hongfa Machinery Group Main Products :
Main products:
Lightweight Panel Production Line, AAC Block Production Line, Full Automatic
Concrete Block Production Line, Artificial Quartz Plate Production Line, Concrete Pipe Machine, Concrete Tile Machine, Concrete pipe machine, Bidirectional Hydraulic Brick Maker, Mining Machinery, Concrete Batching plant, Stereo Parking Equipment, etc.
Automatic Block Making:
QT12-15D QT12-15 QT10-15D QT10-15 QT9-15 QT8-15D
QT8-15B QT6-15D QT6-15C QT6-15B QT4-15D QT4-15C
QT4-15B QT4-20C QTJ4-25
Semi-automatic:
QTJ4-35B2 QTJ4-40B2
Semi-automatic egg-laying machine:
QTY4-30 QMJ4-45 QTJ2-45 JMQ-6A
Color Paver Color tile forming machine:
QT3-20 SMY8-150
HF-800 pipe-making machine HF-2000 pipe-making machine
Concrete Mixing Plant:
HZS25 HZS35 HZS50 HZS60 HZS series
AAC Block production line : 50000~400000M3/Year