Product Description
Automatic Lightweight AAC Wall Interlock Block Making Machine Production Line Plant
Brief introduction
Areated concrete brick (light brick ) is the light and porous buidling material. It has light weight keeping temperature cant burn and other advantages.it can be made into many kinds of bricks(for example:600×200×100,80×80×180,240×115×53,600×200×125),they could be used industry building and common building.they are more and more popular in the world.In the future,they will replace the Clay brick completely.
Autoclaved aerated concrete products are made from siliceous materials, cement, lime, gas agent, bubble stabilizer and conditioner, and are produced through grinding, batching, intercalation and brazing, pre-conditioning, cutting, autoclaved curing and finished packing. According to the use of AAC board can be divided into partition board, outer wall board, roof board and floor, the reinforcement of each board are determined according to the design load, material thickness, length and so on.
Yitong, Germany High technology for AAC:
1.500kg/m3,600kg/m3,700kg/m3
2.Raw material :sand or fly ash,etc
3.Its weight is 1/4 concrete
4.ISO/CE
The equipment that Hongfa company AAC block production line now mainly adopts the Yitong process to realize the green body turning in the air, the fixed-step cutting of the green body walking, the hydraulic lifting and conveying, the bottom turning in the air, and the defoaming treatment of the steam drum.
1.light weight .Areated concrete density is usually 400-700kg/m3,(according the market in produce ),same as 1/3 of clay block and 1/5 common concrete.So use the Light block can reduce the weight of the build more,and also reduce the beam of roof and pillar press best.then you can see,it can save the material and cost,it also fighting shaking.
2.keeping temperature .It has many are porous,the delivery hearting coefficient is 0.9-0.22W/(mk),the same as 1/4 or 1/5 of clay brick,so it is best materials now in the world.
Automatic Lightweight AAC Wall Interlock Block Making Machine Production Line Plant
1. Product weight is according to 600kg/m3 to control. |
2. water and material rate 0.631 |
3 .annual capacity 200,000M3. |
4. one mould product 2.88M3 |
5. Set raw material proportion: cement 6.5%, raw lime 23%, flyash 68%, gypsum 3%, aluminum paste powder 350g/M3. |
6. Casting slurry cycle time 5-6 minutes, cut cycle time 5 minutes. |
7.casting slurry temperature 38-42 degree |
8 .body quiet stop. Time is 1.5-2.5housr, temperature 50-90 degree, after quiet stop body strength is 0.15-0.18Mpa |
9 .Steam curing cycle time, come in and out autoclave about 0.5hour, steam curing cycle time about is 6 hours/1.6Mpa, total 6.5 hours. |
10. Main Material:coal ash sand waste mine material coal stonestone dust and other silicon materials. |
Hongfa AAC Introduction:
1.Our company has set up office in Vietnam,Indonesia,South Africa and sale service station in nanning guangxi province and will ensure the matericals rapid and timely service.
2.We have successfully exported and established more than 10 sets of AAC concrete production lines in overseas.So,we have many type of business model in other countries,such as Indonesia,Myanmar,Iraq,Mongolia.You can pay a visitting to these countries and see our successful molds whenever you fell free.
3.Hongfa Machinery are the best manufactuer in producing aerated block and concrete block molding machine in China,as weFamous Trademark of China,and One of Top Ten Influential Brands in China Brick & Tile Industry.Please see the following Hongfa'Honor,and you will have a better undstanding to our company.
4.We have mature and rice experience to successfully help customers establish aerated concrete walls manufactuer.If you buy one set line of AAC from our company,we will give you a valued project report and detailed instrution.
Advantages of the AAC brock application
1. Sound proof
AAC wall has an excellent sound Transmission class (STC) ,rating of 44. Result: Virtually Soundproof Interiors
2. Thermal Insulation
It has highest thermal rating in the industry….R30! Thus provides well insulated interiors, keeping out warm air in summer and cold air in winters. AAC reduces Air conditioning cost by 30%.
3. Earthquake Resistant
Earthquake forces on structure are proportional to the weight of the building, hence AAC shows excellent resistant to earthquake forces. Regions of high seismic activity like Japan exclusively use AAC. It has been proven to withstand wind loads of category 5 tropical storms.
4. Floor Space Area
Use of thinner blocks (6" instead of 9" exterior walls) because of its excellent water barrier & insulation properties leads to an increase in floor space area between 3-5%.
5. Cost saving
Being lightweight AAC drastically reduces the dead weight of building, resulting into reduction in steel (up to 27%) and cement (up to 20%) structural cost saving. Being 8 times the size of a clay brick, AAC wall construction involves 1/3 the joints, thus an overall mortar saving up to 66%.
Its automatic manufacturing process gives AAC an exceptional dimensional accuracy & smooth surfaces, eliminating need of three-coat plaster walls and allows for a final 6 mm skim coat (putty/POP).
6. Fire Resistant
Best in class fire rating of 4 hours. The melting point of AAC is over 1600 ºc, more than twice the typical temperature in a building fire of 650 ºc.
7. Pest Resistant Termites hate AAC!
Being made of inorganic minerals, it does not promote growth of molds.
8. Water Barrier
Its structure does not allow for capillary action making it impervious to water. Its water barrier properties are further enhanced by adding silicone based additives.
Strength to weight ratio, higher than even M150 concrete and far exceeds the Indian Building code requirements.
9. Energy Efficient
AAC is 100% Green Building Material & is a walling material of choice in LEED certified buildings (ITC centre, the highest rated Green Building has been built using AAC).AAC is most energy & resource efficient in the sense that it uses least amount of energy & material per m³ of product. Unlike brick manufacturing process which uses previous top layer agricultural soil, AAC uses Fly Ash (65% of its weight), thus provides the most constructive solution to the nation's fly ash utilization problem.
AAC Block Production Line Process
1. Slurry preparation section:Lumpy raw materials such as fly ash, lime and sand are ground into a dry powder and then made into a slurry.
2. Batching and casting section:Pour the mixed paste onto the mould car to remove air bubbles.
3.Static cutting section:The rested AAC is cut crosswise and longitudinally. The waste material is recycled and goes into the recycling tank.
4.Autoclaved curing section:The cut AAC blocks are grouped into autoclaves for steaming.
5.Finished product packing section:The broken AAC blocks were baled and pulled to the yard for natural conservation.
FAQ
Shipping port: Qingdao or Qinzhou Port China.
Payment:30% as down deposit by T/T ,70% as the balance paid before loading
Guarantee Period: Five year after installation finished at buyer's factory.
The video is available to send to you, please contact me.
Package & Delivery
Packing: Naked packing or stretch film packing or according to customers' requirements
Delivery time: Within 30 days after receipt of deposit and moulds confirmation from buyer
After sale service
Guarantee for three year and after sale service for whole life.To offer free design,free technology support and free machine maintenance trainning.
We will provide you with a set of spare parts for free!
Company Profile
Guangxi Hongfa Heavy Machinery Group is your best choice
Guangxi Hongfa Heavy Machinery Group was established in 1990, is one of the largest block making manufacturer and leading supplier of the building block industry in China,as an ISO9001-2000 certificate and "Famous Brand in Guangxi"enterprise and member of China Building Block Association.
Hongfa Machinery'Honor
1.One of Top Ten Influential Brands in China Brick &Tile Industry
2.China National Enterprice Abiding By Contract & Keeping Good Faith
3.Quality and Credibility of the Dual-protectionb Demonstration Unit
4.High and New Technology Enterprise
5.Famous Trademark of China
6.Star Enterprise with China Patent
7.AAA Grade Credit Enterprise
8.Consumer Satisfaction Unit
9.One of Top 100 building Material Industry Brands of China
10.One of Top Ten Good Faith Units
11.Advanced Exporter in Guangxi Province
12.Advance Quality Management Unit
Exhibitions & cooperations
Hongfa, as a top brand enterprise in China, our products are also exported to Russia, Brazil, Thailand, Indonesia, Vietnam, Angola, Bangladesh, India, Australia, Sudan, etc., 96 countries and regions, deeply welcomed by clients from all around the world.
Hongfa Machinery Group Main Products :
Our factory now mainly produces cement block brick making machines,AAC block production line,Lightweight Wall Panel Machine Production Line,concrete mixing plant,artificial quartz stone equipment,cement pipe machine,color tile machine,organic fertilizer equipment,Dust removal, desulfurization and denitrification,Photo-oxygen catalytic combustion equipment hydroelectric equipment,wind power equipment,Mining Equipment,cement production equipment,sugarcane sugar milling equipment,Assembled steel structure and so on.
.
Automatic Block Making:
QT12-15D QT12-15 QT10-15D QT10-15 QT9-15 QT8-15D
QT8-15B QT6-15D QT6-15C QT6-15B QT4-15D QT4-15C
QT4-15B QT4-20C QTJ4-25
Semi-automatic:
QTJ4-35B2 QTJ4-40B2
Semi-automatic egg-laying machine:
QTY4-30 QMJ4-45 QTJ2-45 JMQ-6A
Color Paver Color tile forming machine:
QT3-20 SMY8-150
HF-800 pipe-making machine HF-2000 pipe-making machine
Concrete Mixing Plant:
HZS25 HZS35 HZS50 HZS60 HZS series
AAC Block production line : 50000~300000M3/Year
When you plan to purchase a certain machine, suggesting to take care below points:
1. What is the brand? ( Now a lot companies embezzle our brand, pls take note our prevention fake-mark.)
2. Does this brand has good reputation and sell well in the market?(we got good reputation and are the biggest supplier in China)
3. What is the materials they used? Manganese steel or A3 steel? (We use Manganese steel which stronger than A3 steel)
4. What is the lifetime of the mold? ( our mold can use 900,000 - 1200,000 times)
5.What is the guarantee period? ( We guarantee for five year)
6.The price cover to what equipment?( pls refer to our quotation list)
Please not hesitate to contact us if you are interested in any kinds of products.
Contact Information:
Foreign Trade Dept. :Wendy Deng
cGuangxi Hongfa Heavy Machinery Co.,Ltd.
Website:http://gxhongfa.en.made-in-china.com
Tel 0086-17776611790
0086-771-5672282
0086-771-6036912
Fax: 0086-771-6036901
Factory add: Linyi city, Shandong province & Nanning city, Guangxi Province, China